Manufacturing Waste Heat Transfer Products to Save Energy
Waste Heat Recovery Systems
Cost Savings Analysis
Rectangular Tube Recovery (RTR)
Data without a Cain System
- Combustion source: 55,000 PPH Steam Boiler
- Heat Sink:Boiler Feedwater
- Waste Exhaust Temp: 509 °F
- Water Temp Inlet: 227°F
- Btu/hr Burner Input: 70,000 Mbtu
- Fuel Type: Kerosene
- O2 Content: 2.95%
- Excess Air: 15%
- Fuel Cost Per Therm: $0.70
- Annual Operating Hours: 4,000
Performance with a Cain System
- Boiler Feedwater Flow : 118 GPM
- Final Exhaust Temp: 343°F
- Water Temp. Outlet: 276 °F
- Water Pressure Drop: 0.87 PSIG
- Exhaust Pressure Drop: 0.68 WC"
- Btu/hr Recovered: 2,781,000
- Total Cost: $45,009
- Payback: 5.6 months
- Annual Return On Investment: 215%
- Annual Savings: $96,816







